Making a collection for a Museum in a Box involves a number of different activities: curating a set of objects, writing stories, recording audio, and writing content to the Box. It takes a lot of thought and effort to produce compelling content. With that in mind, we recently started offering Training Day Workshopsin our shop to offer support for those just getting started.
Last week we were delighted to welcome Tracy and Jo from Tees Valley Museums to HQ for a Training Day. They had purchased two Boxes to use as part of their outreach and participation with families in the local area and were looking for specific help with creating and editing great audio.
After welcoming Tracy and Jo at HQ and getting settled we talked about how the Box will be used and what the team have already started doing in preparation for using their Box. They recently bought a Zoom mic and have already been recording children’s responses to objects.
They had also been working on object lists for two different collections so we decided to use those as a springboard. We selected one object from each list that we would use to go through all the steps involved in creating and adding content and connecting it to an NFC sticker.
First we printed out the object images, mounted them on some card and added the stickers. We find this method of creating rough comps really useful as it helps to figure out whether the object and audio in question will work well. We can then make changes and push an idea along much faster.
Next we got the team set up with accounts on our Heart platform, and after a quick look round, set up a collection ready for them to start adding the objects and audio to.
Tracy and Jo didn’t have any experience of using audio editing. At HQ, we use Audacity because it’s free, does everything we need, and is quick to pick up. So after a quick walkthrough, we split into two groups to edit the children’s responses, working through things like trimming, amplifying, and adding sound effects to the tracks.
Below you can see the result of those efforts and hear the wondrous responses to the objects from the visitors! First there’s Jo’s Zebrite Grate Polish card which prompts us to remember that people like museum objects for all kinds of reasons..
and then there’s Tracy’s £5 note with responses about locomotion, George Stephenson, and ‘the biggest five pound note ever!’
It was great to see Tracy and Jo pick up Audacity so quickly, and also how a base level of digital knowledge for a tool can be all you need to get going. Both said how enthused they were to go away and do more audio editing, including with their own children! Audio editing can often seem a scary thing on the surface but once you know the basics it turns into a really creative and fun process!
After editing and exporting our .WAV audio files it was time for Tracy and Jo to upload the content they’d made to the collection on Heart. Watching how users navigate around the site is also really helpful to us as it’s showing us how we can improve it in the future.
With the audio online, we fired up the Boxes and went through the process of adding a new collection to a Box and writing stickers to make them play the right audio. There was a great sense of anticipation and excitement after we had heard the objects booping for the first time, as well as a real sense of achievement all round. All that just in time for our guests to dash off and catch their train back home.
We were delighted to host Tracy and Jo, and learned a lot from it too. We’re able to tailor workshops to your needs, so if you’ve bought a Box or are considering buying one but would like some guidance using it, do get in touch and see if one of our Training Day Workshops is right for you.
In 2018, the museum approached us about the idea of scanning a set of objects for the upcoming galleries and we gladly accepted. Using photogrammetry we made a number of the 3D models in the final set. So let’s talk a little about the project and the awesome objects we were tasked with scanning!
The new Medicine Galleries include three thousand objects and showcase some truly amazing medical items. They’re all about ‘exploring our relationship with medicine and health through more than 500 years of history’ and include the world’s first MRI scanner and Alexander Fleming’s penicillin mould!
We’ve created over 20 commissions now, and many of them have included 3D digitisation as a service. This was a little different because the resulting models were to be viewed digitally (and not printed), but we still used the same photogrammetry techniques.
We worked closely with Digital Learning Producers Emilia McKenzie and Josh Blair, whittling down a list of possible objects from the Medicine collection based on their ‘scan-ability’. We looked at material, reflectivity, and size while Josh and Emilia came at it from strength of curriculum links.
Seeing images of the objects in advance really helps with that initial selection, but seeing an object in the flesh is even better, so it was useful to arrange a site visit at Blythe House to preview the objects. There are two major steps to making 3D models: Photogrammetric capture, and making the digital models.
We set our gear up in a corner of the stores and did image capture over two weeks, averaging about 3 objects per day. The chosen objects varied massively in size and complexity from a large wooden 18th century barber-surgeon’s chair, to a box of matches, to a cast iron baby-weighing scale.
It was great to get up close with the objects and be surrounded by so many other wondrous artefacts in the Blythe House stores. We love going behind the scenes at different museums, in fact it’s a large part of why we started the company in the first place, so visiting was a real treat for us!
Making the digital models
Having captured high-res images of all the artefacts we began the job of processing them into models using Agisoft’s Photoscan (now Metashape). A couple of the objects proved challenging owing to their complexity. Manufactured objects are usually more complicated then sculptural/hand-made things, so our models of sculptures tend to be quite forgiving as they’re one mass, whereas machine-made objects like the baby weighing scales or carbolic sprayer are not.
With their uniform metallic parts like nuts and bolts and pressed sheet metal failing to mesh well, areas of the models looked a bit “crunchy”. Accuracy was key for these objects as the detail helped explain their function.
To solve this we recreated the object topology and remodelled several of the objects using the exported meshes of the original scans, and the photos as additional reference. After remodelling the objects to a suitably detailed level we could then import those to Metashape again for retexturing. The result is a neat model that represented the original and load quickly online.
The new 3D models
We produced 13 models which you can see on the museum’s Sketchfab page. Our favourites include
the leeches jar (which now features some gruesome animated leeches too),
Emilia and Josh also worked on providing useful supporting material as well such as scale (which is often overlooked with 3D models). There are also loads of discussion prompt questions like is it OK to exploit or harm animals to make humans better?
At Museum in a Box we’re obviously massive advocates for object-based learning! Mostly because objects are a great way to prompt questions, stimulate discussion and improve people’s critical thinking. What’s more, having a digital model or 3D print means you can move the object around and view it from all angles, something that’s just not possible with objects in a gallery setting.
We were delighted to work on this digitisation project and play a part in growing the museum’s offering of digital resources. The Education team were great to work with and the outcome is a really well rounded set of resources that encapsulate the spirit of the new galleries perfectly!
We can provide 3D digitisation through our commissions so if you’re considering making a collection through Museum in a Box but don’t have the ability to do 3D in-house, do get in touch.
As we move into 2020 we want to take a moment to talk about the latest version of the Box, version 1.3. We’ve dedicated much of the last year to developing it, and we LOVE it!
At the beginning of 2019 we sent 40 boxes around the world in our pilot. Following the feedback from that, and coupled with a wish list we had already built up, we identified a number of ways we could improve the Box.
At the same time we set ourselves the ambitious goal to build 1000 boxes by the end of the year. Building large numbers of the previous design wasn’t ever going to be practical, it was made up of a tangle of wires that we had to hand-wire ourselves and it relied on a variety of components ordered online from a multitude of suppliers. The Boxes were also subject to the occasional injury when transported around the world, so it’s suffice to say we had our work cut out!
Some of the ways we sought to improve the design included:
Better audio – louder and clearer!
Faster assembly time
More durable design
Logging boops offline
And so we started work in the spring; Adrian worked on designing the PCB as a neat home for all the components that were previously crammed into the box, George developed the awesome instructional graphics on the board and worked on software improvements, and Charlie designed a new acrylic ‘skull’ and mapped out the positions for the electronics and how they would be mounted inside the Box. So here it is…
The new PCB…
We LOVE the new PCB and it has a few important features worth talking about. Importantly there’s no wires. Previous Boxes included a large micro-USB extension cable, aux jack, and loads of wires which got in the way. Now the jacks are tiny components that sit at the back of the board and are devoid of the tangled wires that criss crossed older versions. This means we no longer have to hand solder anything (Yay!) and the boxes will be far more durable, reliable, consistent.
The ‘Brain’ of the Box is now a neat stack of three separate boards: A Raspberry Pi 3A+ sits at the bottom, then there’s our main custom board and progress LED board (affectionately known as ‘Blinky Lights’) which slots in a right-angle socket; and finally we have a stacking header and plastic standoffs which raises the reader high above the main PCB just underneath the surface of the box. Primed and ready for Booping!
There’s now a REAL-TIME CLOCK (RTC) too. Previously if a Box wasn’t on WiFi we had no way of logging when a Boop had happened because the Pi doesn’t keep track of time when it’s not online. So this new RTC allows us to timestamp a Boop and log it next time the Box is connected to a WiFi network.
Then there’s the DIGITAL-TO-ANALOG CONVERTER (D.A.C.). As the board says the D.A.C. ‘converts digital audio into analog sound for the amp’. This along with our super swanky and loud speakers make for waaaay better audio, that is free of static and incredibly clear. This alone makes the experience of using a Museum in a Box, particularly in noisy environments, so much better.
The new speakers not only pack a punch but also weigh a lot less which in turn makes them far easier to mount. V1.3 is almost half the weight of previous versions which will reduce both the cost of postage and it’s environmental impact when shipped around the world.
The new Skull…
With our new PCB came the challenge of mounting it inside the ‘Skull’. Past versions required us to fix bits to the sides, top, and base with an opening on the underside. This was fastened by screws in the feet and some t-nuts that were an incredible pain to mount and often came loose!
The advice we kept receiving when talking enclosures was to injection mould it. The main benefits of that being a moulded enclosure is ‘preassembled’ and ready to put the electronics straight in. It’s also very scalable and would allow us to integrate snap fittings into the design for mounting components inside.
To explore this we did a lot of research into moulding and a bunch of work CADing and prototyping different enclosures. We also took a team trip to visit Protolabs in Telford and learned a great deal from the brilliant people there and received an exciting factory tour of their setup. We attained quotes but ultimately decided not to go with injection moulding for two reasons:
1. The upfront tooling cost is very high and hard to justify for the small batches we planned to initially produce.
2. The overall aesthetic of the Box has become part our identity. The ability for us to easily modify the design, and teach others to build the Box (such as our amazing Verizon volunteers!) feels much more appropriate for our scale and values.
So, having decided to stick with our laser cut look we needed to find a neat way to mount the PCB inside the Skull. The solution was to switch from a bottom opening to a front loading Box. We created a neat groove on the back panel for the PCB to slide into and sit neatly in the middle of the box, lining up with openings at the back for the micro-USB and aux jacks. The Box can now be opened, the PCB removed, and replaced in mere moments!
The extra front and back panels are held in place and made removable by using some neat snap rivets which can be removed from the outside. We used these rivets for speaker mounting too where before we’d faffed about with tiny nuts and bolts and a laser-cut stand.
Other new features include a new progress LED board which is slicker and uses some recycled acrylic offcuts for the shims that we sent to the PCB manufacturers European Circuits. We spent a long time looking for the perfect light pipes to use with surface mount LEDs but ultimately decided to stick with through hole LEDs and our big green green LED. Why? Because they look bright and amazing!
A new Box deserves new packaging to go with it. We revisited a previous design using a more compact container and an insert that conceals the power plug and various admin and try me cards so all you see when unboxing is your shiny new Box!
Finally there’s the latest version of the software. We’ll talk about this in more depth another day but we’re chuffed that the Box now boots up waaay quicker than it used to and includes more audio guidance when working through steps like WiFi and updates.
The new assembly time…
With our new design manufactured we decided to assemble the first 20 Boxes. We were blown away to discover that assembly now takes ~7.5 minutes per Box – a 2000% increase from the old design!
In future this saving will enable us to fulfil orders quicker than ever before. The Box was intentionally designed for disassembly and as a result we proudly no longer use glue during the assembly process. The Box will now be much easier for people to disassemble and recycle at the end-of-life and we will share a breakdown of the parts and materials inside the Box in due course to make safe and appropriate disposal even easier.
And so with our shiny new Box design came our first test…
So there you have it, our new Box and the culmination of over nine months hard work. I hope that proves an interesting insight into some of the design decisions we made in developing v1.3. We love it and we hope you do too!
Our shop is now online so you can buy your very own v1.3 Box with a Make Your Own kit now! Kits are available in Individual, Educator, Small Org and Large Org options and colours include CMYK, Transparent, and Plywood.
Have a wonderful New Year from all at Museum in a Box.
We’re chuffed to share the work from our latest commission with The Scouts! In this post, we’ll share not only the brilliant collections we produced together but also talk a little about the steps involved in the commissioning process.
The project included running workshops integrating objects, stories, creative writing and art to help children explore the topic of refugees and displaced people. These workshops were run in schools and in collaboration with author Jane Ray and charity EmpathyLab and proved a great success.
Following the workshops, the Scouts’ Heritage Collections Officer, Caroline Hamson, approached us with the idea of commissioning collections that can be borrowed by Scout groups, allowing them to run a condensed version of the workshops. The Box could act as the perfect way to facilitate these outreach workshops, and we couldn’t wait to get started!
Following our initial communications, Caroline visited our Hoxton HQ to try out a Box, explore some existing collections and — with neither of us having any Scouting experience — tell us a little more about The Scout Association and its archive. We learned about all the different work Scouts did on the Home Front during the war as well as The Scout International Relief Service and discussed a little about the kinds of objects in the collection.
Following this meeting we kicked off the commission and arranged a visit for George and Charlie to visit the home of Scouting, the beautiful Gilwell Park.
Visit and Object Selection
It’s certainly one of our favourite aspects of a commission to visit the site of the commissioner and rummage about in the collection with the education or curatorial teams to figure out a good story for the collection.
We ultimately decided to create two collections: ‘On the Home Front‘ which tells of what life was like during wartime and how Scouts contributed to the war effort at home, and ‘Moving Connections: The Scout International Relief Service‘ which documents the work of Scouts in Europe after the war had ended.
Each collection we made includes one 3D print and eight or nine postcards. As with most collections, much of the Scouts’ archival materials are 2D: photos, documents. but along with Caroline we were able to pick out two really nice objects that we knew would digitise well. The first was an ARP (Air Raid Precautions) warden’s helmet: a great symbol of the roles played during the war and was no doubt a comforting sight to see during a wartime bombing raid.
The second 3D object from the The Scout International Relief Service collection was a Prisoner of War camp logbook. This is a particularly special object because it belonged to scouts who were interned at Miranda de Ebro, a Spanish concentration camp. The book is made up of three intricately carved wooden panels.
Replica ‘Point It Out’ Book
As well as the postcards and 3D prints we wanted to create a replica of the ‘Point It Out’ book. Scouts would have used this book a means of communicating as they worked throughout post-way Europe; it features pages and pages of beautifully illustrated images that the user could point at in order to overcome any language barriers they may come up against.
We worked with printmaker Takako Copeland (who made the beautiful container for our Bata box back in May) to create the replica of the book. Each page was scanned-in, cleaned up and printed out before being wrapped in a nice thick cover featuring all of the original artwork. The book also has one of our metal stickers on it so it can be booped along with the other items in the collections.
The finished article…
The collections have already been used at an event, the Gilwell Reunion at Gilwell Park, and we’ve already had a note from Simon, a Scout leader in London, who’s interested to help his charges attain their Digital Maker badge by making a Box! We’re excited about visiting with him, and hearing more about the recent Scouts & Raspberry Pi partnership, which we’d love to be involved with somehow.
We’ve been busy working on many exciting commissions recently and plan to share a few more detailed insights into these over the coming weeks.
One such commission is with the International Slavery Museum in Liverpool, a collection we produced along with staff at the museum that explores transatlantic slavery, and its contemporary significance.
The collection consists of two 3D models and seven postcards and encompasses a range of artefacts from the museum’s collection. These include objects that would have been touched by African slaves, street signs connecting Liverpool to the slave trade, and contemporary art pieces.
After settling on an object list, Charlie travelled up to the museum to 3D scan the two objects that were to be 3D printed. These were the Olaudah Equiano sculpture – a brilliant sculpture of writer, abolitionist and a former enslaved African, Olaudah Equiano by sculptor Christy Symington, and a Bamana mask – a type of mask used in Bamana culture used in traditional initiation societies in order to pass into adulthood. We printed them out in some brilliant bright yellow PLA, and were glad that so much detail of the original, including the shape of Africa on Olaudah’s back, broken shackles, and an enslaved female figure from the Brookes slave ship diagram were all visible on the print!
The audio in the collection incorporates narration from staff members including education demonstrators, curators, volunteers, and youth ambassadors. It’s great to hear such a variety of expert voices talk about the objects in such depth. Here’s a sample of one object in the collection, a ‘Talking Drum’, described by Yaz, one of the museum’s education demonstrators:
An important distinction the collection highlights is the range of material held at the museum. This includes not only original objects but contemporary artworks too such as the Olaudah Equiano sculpture and The Cockle Pickers’ Tea Service.
‘Made in 2007 to commemorate 200 years since Britain enacted a law to outlaw the trans-Atlantic slave trade. The artwork references the original African victims, whilst also remembering twenty-one Chinese cockle pickers drowned in Morecambe Bay Lancashire in 2004. These people were contemporary slaves. A reminder that the slave trade is still alive in the twenty first century.’
We’re chuffed with how the set neatly encapsulate the museum’s broad collection, and that the box will be used to help increase awareness and understanding of the important stories it has to tell.
We can’t wait to hear how they get on with the box in the coming months!
The Jewish Museum London (JML) commissioned a Box from us last year, about remembering Jewish people who served in WWI and WWII.
They got in touch with us again this year to see about doing an upgrade of their Box – our first upgrade!
Since we delivered the initial commission, the Box’s core design has seen some important changes, and in fact, we declared V1.0 of the physical design back in February this year. We’ve also been gradually improving the software that runs the core Box interactions, so this was a good chance to upgrade the code on the JML Box while we were poking around.
The plywood ‘skull’ has been simplified with the speaker and power jacks now exposed on the back of the box, along with access to one of the Pi’s USB ports. (We’re not sure what we want to do with that yet. One idea is to incorporate a microphone into the mix.)
Most of the previous perforations across the older ‘skull’ have now been filled in, to focus the sound (so it doesn’t just bounce around inside the box), and most importantly,
We’ve replaced the old tiny stereo speakers with one beefy new mono one (see below)!
So, to do the upgrade, we took back the museum’s old Box, gutted it, reusing what we could before cutting them a new V1.0 Box in plywood, reconstructing it with the new sound components, and handing it back.
Jewish Museum team checking out the box
The original 2017 box
The upgraded box!
There were two other important aspects of the upgrade: the audio clips and the software. The museum had tested their Box in schools and found the audio was too long. We’ve been evaluating this challenge across all the Collections we’ve made, and developing a much better understanding about audio duration and content types that work really well with young children. Our main conclusion is – perhaps unsurprisingly – if clips are too long people begin to disengage and switch off. Therefore, the museum trimmed some of their lengthier tracks down and we republished them to the Box.
Now, with WiFi!
It’s now possible to configure each Box in situ to get on to a WiFi network, so we made the cheeky addition inside the shiny new packaging – a WiFi card! The card allows the box to connect to a local WiFi network with the assistance of a smartphone, tablet or computer.
The upgrade gave us the opportunity to test the new wifi configuration out in the wild for the first time as well as update the shortened audio tracks onsite using the museum’s WiFi. Once the box was online, and after a little troubleshooting had been done, the box automatically pulled down and updated the new audio tracks!
What WiFi means for the future
Upgrading the Jewish Museum London’s box has been a great testbed for us to learn how we can retro-fit and improve upon older boxes as well as provide on-site updates to content without the need for physical intervention from us- this is an exciting development that’s heading towards our long term goal, where we can offer subscriptions to people who have Boxes. Say you like Natural History” and you subscribe, every month (or so), you get a new set of things delivered from museums all over the world, and your Box just knows about the new set of things because we’ve been able to update it in the background.
Huge thanks to the JML crew for inquiring about the upgrade and for being patient while we figured out a method of best practice!
In preparation we’ve spent a bit of time working on new packaging for what we refer to as the ‘starter box’ because it contains: the brain, an introductory print, and a mains plug; everything you need to get started! Previous versions have been bulky and wasted space which can make travelling with the box more challenging than it need be. We wrote exactly a year ago (gosh!) about our visit to MOO HQ where we worked on packaging ideas with their product design team and having now spent some time designing a new box we wanted to share a brief overview of our packaging evolution and developments:
December 2015: Early brain prototype combined with the statues of women around London set. We later decided to separate the brain into an independent starter box because the variation of possible 3D prints and postcards in the box is so great. This gives us more freedom now when packaging up each unique collection.
November 2016: An experiment developed with Moo Ltd using their plotter machine and a square brain. This included a space for a set of NFC cards.
February 2017: Starter box comprised of many laser cut layers of card. Solid but used an unnecessary amount of material, was heavy and there was a great deal of wasted space.
July 2017: Stacked foam insert, the brain sits above the starter introductory print and plug. We liked this foam design but for small quantities we’d need to laser cut and stack multiple layers which is both time consuming and costly.
In this new design the brain sits above the insert, when you remove the brain the plug and print tucked away underneath are revealed.
We adapted the foam design to allow for the slightly bulkier Rasperry Pi plug. Doing this means we could easily change the plug type and send a starter box to almost anywhere in the world without the need for an adapter… it’s the small things that count!
The box is made out of three parts: the box itself (a), the insert (b) and the tray (c) glued to the underside of the insert. The real challenge was designing an insert that works with the many different plug adapters of the Raspberry Pi universal plug!
The packaging is a great improvement on the older bulky and heavy box making it much better for sending in the post. Having travelled around with this new box however, we’re now thinking we can make it smaller still!
Hopefully this has been a brief but insightful overview for any packaging nerds out there!
It was a truly touching memorial and we ran down to Trafalgar Square several times to revisit the sculpture, as did many other Londoners and those who’d travelled from further afield to see it.
Given its temporary nature, we wanted to take the opportunity to make 3D captures of the sculpture in its different states and share those online. We did that on the second and fourth day (which was its last). Here’s the model from the second day…
The #MudSoldier was a fitting tribute to remembering the human cost of the First World War. It was lovely to see people who may normally rush across Trafalgar Square stopping in their tracks to observe the sculpture and take a moment to realise its meaning.
We were also thrilled to meet sculptor Damian Van Der Velden and two of the project organisers, Karen Roebuck and Pauline Steverlynck from Visit Flanders, Thank you for letting us loop around the installation snapping away to create the model!
Last week Charlie hopped on a train up to Liverpool to hang out with our tech lead Adrian, here’s an account of what he got up to:
Having never been to Liverpool before I jumped at the chance to make the two or so hour train ride to visit Adrian who is based at DoES Liverpool, a maker space which he co-founded in 2011.
On arrival I was introduced to all of the friendly faces, claimed a desk and set my intro music to a piece by Frédéric Chopin (the space is rigged to play an audio file when you ‘tap-in’ in the morning). I was also introduced to the talking fridge, the gesture bin and the internet-connected coffee machine. Welcome to the wonderful world of DoES Liverpool!
The space is divided between the co-working space and the workshop which has a wealth of kit including two laser cutters (Gerald & Sophia) and several 3D printers. I arrived with a list of things I wanted to get done and so wasted no time with cracking on.
One experiment I had a chance to play with and develop was a cardboard Museum in a Box. I’d prepped a flimsy mock-up in London and was pretty chuffed with the outcome so decided to refine a neater version in the workshop at DoES. This was also a useful opportunity to try out a different internal configuration and a new way to access the tech inside the box.
Being a bit of an architecture enthusiast, spending time in Liverpool was a dream because the buildings vividly tell the story of a busy port city, its development and importance at the time of its height in the British Empire. I’ve dreamed of an ‘architectural box’ for some time now and a tour around the docks provided the inspiration to start just that. Towns and cities across England are littered with great lessons and examples of great architecture but unless you can decode what you are looking at it’s hard to truly interpret and appreciate it. The author and illustrator Matthew Rice says it nicely:
‘Once you can speak any language, conversations can begin, but without it communications can only be brief and brutish. The same is the case with Architecture: an inability to describe the component parts of a building leaves one tongue-tied and unable to begin to discuss what is or is not exciting, dull or peculiar about it.’
Garstang Museum of Archaeology
Adrian and I managed to squeeze in a trip to the Garstang Museum, a museum named after Professor John Garstang, who founded the ‘Institute of Archaeology’ and associated museum in 1904.
Despite its modest size it’s packed with fascinating objects, most of which were excavated by Garstang in Egypt, the Sudan, and the Near East; the collection also contains almost twenty collections of glass-plate negatives relating to Garstang’s archaeological work in these areas. Several of the images have been enlarged and line the walls of the museum providing a fantastic insight into the world of archaeology in the early 20th century.
Something that struck me was the amazing collection of Shabti that are on display in one of the exhibition spaces. Shabti were funerary figures who accompanied the deceased to the after-life, left alongside them inside their tombs. The poorest people may not have had any but even those tombs of modest size would have contained at least one or two Shabti. Those on display in the museum clearly show the range of Shabti and their corresponding value because of the materials used (wood, stone and faience) and their size (from ~10mm up to ~30cm), it was great to see such a diverse representation of people come together within one display case.
If you’re in Liverpool and have a spare hour I can absolutely recommend heading to the Garstang but be sure to plan carefully as the museum only opens on between 10am-4pm every Wednesday.
Back at DoES I was really enjoying being able to work on an idea in one room and nip next door to quickly mock-up a prototype in the workshop so much so that I was still laser-cutting minutes before having to leave to catch a train back to London. I was able to work on and develop some fun ideas including an architecture box which I’ll share some more info on in due course. Thank you Liverpool!
The design of the Brain has evolved as components have been added, removed and replaced. We are improving accessibility to the tech inside, and coming from a sustainable design background I wanted to challenge myself to produce an experimental Brain where the products’ full lifecycle is factored into its design. So, here’s what I’ve been up to…
The aim was for the Brain to do the following:
Provide easy access to the electronics
Enable components to be quickly changed or modified
Completely disassemble easily
First came lots of planning, then sketching and then I got to work CAD-ing up the design. Creating the design digitally first was beneficial as it provided the ability to position the components in a virtual space, adding the wires also helped to visualise how crowded the Brain would be.
The most notable change to the design was how the Brain is held together. We currently glue panels with interlocking finger joints, but for this design they slot into channels on the top and bottom and are pulled together with brass standoffs in each corner. We often get asked how the Brains work but it’s not always easy to demonstrate, we therefore laser-cut the panels in plywood and clear acrylic making it clear to see what’s going on within the skull.
After some light sanding the Brain assembled for the first time and the components easily mounted to the dotted grid. Most importantly the feet can be unscrewed and the base panel lifted providing easy access to add and remove parts.
This Brain has enabled us to improve upon components that were appropriate in the past but no longer live up to our requirements. One example is the power socket which was previously glued to a laser cut shim and had a tendency to come loose, we managed to source a panel mount version which now works a treat (see pictures below).
Original glued power socket
New panel mount power socket
I’m very happy with how well the design turned out, I’ve lost count how many times I’ve disassembled and reassembled it. We’ve primarily been using it as a prototyping Brain to quickly test out components and content but it’s also made us big fans of acrylic and we now have plans for a colourful set of CMYK boxes!